RamLog Application and Implementation Notes
An essential part of the design of a new system or plant is to identify the support
and maintenance requirements, Life Cycle Cost (LCC) and Reliability, Availability
and Maintainability (RAM) characteristics. It is also a prerequisite to effective
maintenance and support management. Logistic Support Analysis, Life Cycle
Cost modelling, RAM modelling and failure/repair data collection are used to identify
these requirements and characteristics. RamLog provides an unique integrated
solution to these processes throughout the design, development and operational phases.
Early design phases
During the early design phases of a system, the Logistic Support Analysis Import
Capabilities is used to create system baseline data. The support simulation capability
extracts this data from the database to simulate the proposed operation, support
and maintenance concepts. By simulating the initial system, it enables the design
authority to predict the LCC and RAM characteristics. This provides an opportunity
to optimise the design, set realistic LCC and RAM requirements and to design the
support system. “What If” analysis can be performed to test and evaluate various
concepts in order to select the best alternative. Reliability and Fault Tree analysis
are also used to identify potential problem areas in the design.
Development phases
As the design matures, and system information becomes available, the analysis process
assists in identifying the various potential failure modes, and maintenance tasks.
Corrective and Preventative Maintenance tasks are identified using the Failure Mode
Effects & Criticality Analysis (FMECA) and Reliability-Centred Maintenance (RCM)
principles and philosophy. Detail task analysis identify support resource requirements
and task procedures. This data is used to develop Illustrated Parts Breakdown (IBP)
and Task Manuals (TM). The support simulation capability is used to predict the
number of spare parts, personnel and support equipment required. The failure
recording capability collect and analyse actual failure. By comparing the predicted
with the actual data, the design authority has the opportunity to update, change
and validate the design.
Operational phases
The logistic database is a pre-requisite for effective maintenance and support management.
The failure recording capability extracts the baseline information from the logistic
database. The simulation capability has the ability to perform “What If” predictions
based on the updated logistic data. The failure recording capability can create
job cards and capture failure and repair data. The Decision Making Model is validated
by comparing the predicted to the measured results (expectation vs reality).